Aloo Bhujia | Aloo Sev

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Aloo Bhujia or Aloo Sev with step by step photos. These are crispy, spiced, tangy and light textured sev made with boiled potatoes, gram flour (besan), spices and herbs. They make for a nice tea time snack and can be easily made at home.

aloo bhujia

About Aloo Bhujia

One of the most popular Indian snack is that of Aloo Bhujia. You get them in packets, tins and even in many snack and sweets shops all over India.

Bhujia, specifically the Bikaneri Bhujia is a crispy snack made with gram flour, moth bean flour, spices and seasonings. This snack consists of thin fried vermicelli strands made from the dough of these lentils flours, spices and originates from the city of Bikaner in Rajasthan state in India.

Bhujia is a general name for this snack and it also includes a few variations like this Aloo Bhujia which has potatoes as one of the key ingredients.

The recipe for this Aloo Bhujia was shared with me by my sister. I made a few changes in the proportion of her recipe and made these crunchy Potato Sev.

These Aloo Bhujia are spiced but not spicy. They are also crispy, tangy and full of flavors – which we call chatpata in Hindi.

To make these Aloo Bhujia, besides potatoes, you need gram flour, some ground spices and herbs like Mint.

It is the mint leaves that bring in so much of herby minty flavor in these bhujia. The tangy taste comes from including chaat masala and dry mango powder.

I made a small batch. But this Aloo Sev recipe can be doubled or tripled as the ingredients are proportionately taken.

Since you can easily store them in an air-tight container for a few weeks, so making a big batch is a good idea.

You can also adapt and customize the recipe by adding your preferred spices, herbs and seasoninings. This bhujia recipe does not have onion and garlic. You can opt to add some garlic paste or onion powder if you like.

Serve Aloo Sev as tea-time snack or anytime snack. You can even garnish your upma, poha, rice based dishes with this spiced and tangy Bhujia.

If you like snacks like these, also have a look at these recipes:

Step-by-Step Guide

How to make Aloo Bhujia

Cook Potatoes

1. First boil 2 medium sized potatoes till they are thoroughly cooked. You can cook the potatoes in a pressure cooker or in a steamer pan or in the Instant Pot.

For pressure cooking, take the rinsed potatoes in a 2 litre stovetop pressure cooker. Add water just about covering the potatoes.

Pressure cook for 3 to 4 whistles on medium heat. When the pressure drops on its own in the cooker, then only remove the lid.

Remove the potatoes with the help of tongs and set aside to cool.

potatoes for potato sev recipe

2. When the potatoes become warm, peel and mash them very well with a vegetable masher. There should not be any chunks or small pieces.

Let the mashed potatoes cool at room temperature.

potatoes for potato sev recipe

3. Heat a pan and add 16 to 18 mint leaves. You can rinse the mint leaves and then add.

mint leaves for aloo sev recipe

4. On a low heat stir and roast the leaves till they wilt and become crisp. Remove and crush the mint leaves in a mortar-pestle to a fine powder. Keep aside.

This step is to dry the fresh mint leaves. If you have dried mint leaves, then you can add ½ teaspoon of dried mint leaves. Crush them and add when you make the bhujia dough.

dried mint leaves

Make Aloo Bhujia Dough

5. To the mashed potatoes, add the following spices:

  • ¼ teaspoon turmeric powder
  • ¼ teaspoon garam masala powder
  • ½ teaspoon red chili powder
  • ¼ teaspoon dry mango powder (amchur powder) or ¼ teaspoon lime or lemon juice
  • ⅓ teaspoon black salt
  • ½ teaspoon chaat masala

For a spicy sev increase the the quantity of red chili powder.

spices for aloo sev recipe

6. Mix well and add the finely crushed or powdered mint leaves.

mint leaves for aloo sev recipe

7. Now seive 1 cup besan or gram flour directly over the potato mixture.

besan for aloo sev recipe

8. Here is a photo of the sifted gram flour.

flour for aloo sev recipe

9. Gently mix and start forming a dough. There is no need to add any water while kneading the dough.

The moisture from the potato is enough for binding the dough. Else the dough will become very sticky if you add water. The dough is just slightly sticky.

dough for aloo sev recipe

10. Make a smooth dough. Cover the dough and keep aside.

Tip 1: If the dough is very sticky, then add a few tablespoons of gram flour.

Tip 2: If it looks dry then add 1 to 2 teaspoon of water.

dough for aloo sev recipe

11. For making aloo sev, you need to use sev press. Choose the disc with the small fine holes.

Grease the top of the this disc with some oil. Also spread some oil all over in the cylindrical jar of the sev maker or sev press.

aloo-sev-recipe10a

12. Rub a bit of oil in your hands. Roll the dough into a log and gently place it in the sev maker jar. Reserve a tiny piece of the dough to test the oil temperature.

dough for aloo sev recipe

13. Cover the sev maker with its lid.

making aloo sev recipe

Fry Aloo Sev

14. Heat oil for deep frying in a kadai or pan. Add a tiny piece of the dough. 

If the dough comes up gradually, then the oil is ready. If the dough sits at the bottom, the oil is still cold. If the piece of dough comes up briskly and quickly, the oil is too hot.

frying potato sev

15. When the oil is ready and moderately hot, directly press the sev maker to make aloo sev. Move in rounds so that the sev is evenly distributed.

Be careful when doing this as the oil will be hot.

frying potato sev

16. The oil will start sizzling as soon as the sev comes in contact with it.

frying potato sev

17. When the dough firms up, looks separate and lightly crisp, gently turn over with a spider spoon or slotted spoon and fry the other side.

frying potato sev

18. Keep on frying them till the sizzling reduces in the oil and the color of potato sev changes to golden.

frying potato sev

19. Do flip a couple of times, to get an even color.

frying potato sev

20. With a large strainer spoon, remove the fried potato sev from the oil. Drain the excess oil back in the pan, by shaking the spoon.

frying potato sev

21. Place the fried Aloo Bhujia Sev on kitchen paper towels to absorb extra oil.

fried potato sev

22. When they are still warm, to make them more chatpata, sprinkle ½ to 1 teaspoon of chaat masala or more if you like.

Once cooled, store aloo sev in an air-tight jar. These keep well for a few weeks.

Fry the potato sev in batches this way using up the entire dough. Regulate the oil if needed while frying the bhujia.

chaat masala for aloo sev recipe

23. Serve these crispy Aloo Bhujia as snack during festivals or a tea time snack.

aloo sev recipe

If you are looking for more tea time snacks recipes then do check:

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potato sev recipe | aloo sev recipe

Aloo Bhujia | Aloo Sev

Aloo Bhujia are crispy, crunchy, tangy and spiced Aloo Sev or Potato Sev made with boiled potatoes, gram flour (besan), spices and herbs. They make for a nice tea time snack and can be easily made at home.
4.67 from 12 votes
Prep Time 30 minutes
Cook Time 20 minutes
Total Time 50 minutes
Cuisine North Indian
Course Snacks
Diet Vegan
Difficulty Level Moderate
Servings 150 grams
Units

Ingredients

  • 2 potatoes – medium-sized or 160 grams potatoes or ½ cup heaped mashed potatoes
  • 16 to 18 mint leaves or ½ teaspoon dry mint leaves (pudina patta)
  • 1 cup gram flour (besan) – 100 grams
  • ¼ teaspoon turmeric powder
  • ¼ teaspoon Garam Masala
  • ½ teaspoon red chili powder
  • ¼ teaspoon dry mango powder (amchur powder) or ¼ teaspoon lime or lemon juice
  • teaspoon black salt or add as per taste
  • ½ teaspoon chaat masala
  • 1 pinch asafoetida (hing)
  • oil for deep frying, as required
  • ½ to 1 teaspoon chaat masala – to be sprinkled on bhujia

Instructions
 

Boiling potatoes

  • First boil the potatoes till they are thoroughly cooked. You can cook the potatoes in a pressure cooker or in a pan on the stovetop or the Instant pot adding water as needed.
  • To pressure cook, take the rinsed potatoes in a 2 litre stovetop pressure cooker. Add water almost covering the potatoes.
  • Pressure cook for 3 to 4 whistles on medium heat. When the pressure drops on its own in the cooker, then only remove the lid. The potatoes should be fork tender and softened.
  • Remove the potatoes with the help of tongs and set aside to cool.
  • When the potatoes become warm, peel and mash them very well with a vegetable masher. Let the mashed potatoes cool.

Making aloo bhujia dough

  • Meanwhile heat a small frying pan and add 16 to 18 mint leaves. You can rinse the mint leaves and then add.
  • On a low heat stir and roast the leaves till they wilt and become crisp. 
  • Remove and crush the mint leaves in a mortar-pestle to a fine powder. Keep aside. This step is to dry the mint leaves.
    If you have dried mint leaves, then you can add ½ teaspoon dried mint leaves. Crush them and add.
  • To the mashed potatoes, add all the ground spices, salt and the crushed mint leaves. Mix very well.
  • Now sieve the besan or gram flour directly over the potato mixture.
  • Gently mix and start forming a dough. There is no need to add any water while kneading the dough.
    The moisture from the potato is enough for binding the dough. Or else the dough will become very sticky if you add water.
  • The dough is slightly sticky. Cover the dough and keep aside.
  • For making aloo bhujia, you need to use the disc with small fine holes. Grease the top of the this disc with some oil.
  • Rub a bit of oil in your hands. Roll the dough into a log and gently place it in the sev maker mould.
  • Cover the sev maker or sev press with its lid.

Frying aloo sev

  • Heat oil for deep frying in a kadai or pan.
  • Add a small piece of the dough. If the dough comes up gradually, then the oil is ready.
    If the dough sits at the bottom, the oil is still cold. If the piece of dough comes up briskly and quickly, the oil is too hot.
  • When the oil is ready and is medium hot, take the sev maker and press it to extrude the dough strands directly in the oil.
    Move in rounds so that the aloo sev is evenly distributed in the oil. Be careful when doing this as the oil will be hot.
  • The oil will start sizzling as soon as the sev comes in contact with it.
  • When one side firms up, looks crisp, gently turn over with a strainer spoon or spider spoon and fry the other side.
  • Keep on frying aloo bhujia sev till the sizzling reduces in the oil and the color of the potato sev changes to golden. Do turn over a couple of times, to get an even color.
  • With a large strainer spoon, remove the fried aloo sev from the oil. Drain the excess oil back in the pan, by shaking the spoon.
  • Place the fried aloo sev on kitchen paper towels to absorb extra oil.
  • When they are still warm, to make them more chatpata, sprinkle ½ to 1 teaspoon of chaat masala on them. Once cooled store aloo bhujia in an air-tight jar.
  • Serve these crispy aloo bhujia snack as a festive snack or a tea time snack.

Notes

  • Use potatoes which have a high to medium starch content. Do not use new potatoes and baby potatoes or potatoes with a lower starch content. 
  • Remember to fry bhujia in moderately hot oil. 
  • For a spicy bhujia, add more red chilli powder. You can also add green chilli paste instead of red chilli powder. 
  • The recipe is easily adaptable and customizable – you can add your favorite spices, herbs and seasonings. 
  • For a more minty taste and flavor, increase the quantity of mint leaves. 
  • This aloo bhujia sev recipe can be easily doubled or tripled.

Nutrition Info (Approximate Values)

Nutrition Facts
Aloo Bhujia | Aloo Sev
Amount Per Serving
Calories 399 Calories from Fat 153
% Daily Value*
Fat 17g26%
Saturated Fat 2g13%
Polyunsaturated Fat 2g
Monounsaturated Fat 12g
Sodium 300mg13%
Potassium 980mg28%
Carbohydrates 50g17%
Fiber 8g33%
Sugar 6g7%
Protein 12g24%
Vitamin A 346IU7%
Vitamin B1 (Thiamine) 0.3mg20%
Vitamin B2 (Riboflavin) 0.1mg6%
Vitamin B3 (Niacin) 2mg10%
Vitamin B6 1mg50%
Vitamin C 30mg36%
Vitamin E 6mg40%
Vitamin K 8µg8%
Calcium 52mg5%
Vitamin B9 (Folate) 204µg51%
Iron 4mg22%
Magnesium 105mg26%
Phosphorus 214mg21%
Zinc 2mg13%
* Percent Daily Values are based on a 2000 calorie diet.

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This Aloo Bhujia recipe from the archives, originally published in November 2015 has been updated and republished on January 2023.

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Welcome to Dassana's Veg Recipes. I share vegetarian recipes from India & around the World. Having been cooking for decades and with a professional background in cooking & baking, I help you to make your cooking journey easier with my tried and tested recipes showcased with step by step photos & plenty of tips & suggestions.

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21 Comments

  1. Wow! I never thought that something like this can be made out of potato! Thank you for this recipe!5 stars

  2. Hello dear, I really love your recipes. But I’m unable to download the app from Google Play Store. Can you help?

    1. Thanks Neha. The app is no longer working and is also removed from the google play store. you have to check the website for the recipes.

  3. I tried this sev today. it came out too good .nice homemade snack for kids. Everyone at home loved it..☺
    Thank you!5 stars

  4. I have made it and it came out awesome thankyou very much for the recipe4 stars

  5. I am fan of your recipes, simple, no confusion, step by step recipes. Thanks for increasing a techie woman’s interest in cooking. 🙂4 stars

    1. pleased to know this thankyou kiran 🙂 glad we could incline you towards cooking 🙂

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